Double-cutting-head-water-jet-cutting-machine
multiple-cutting-heads-waterjet-cutting-machine
Double-cutting-head-water-jet-cutting-machine
multiple-cutting-heads-waterjet-cutting-machine

HD-G4025-D3X Dual Head CNC Waterjet Cutting Machine

The HD-G4025-D3X Dual-Head CNC Waterjet Cutting Machine is designed for high-efficiency industrial production, delivering exceptional speed, precision, and cost-effectiveness. Equipped with two independently programmable cutting heads, it can cut one large complex part or two identical parts simultaneously, significantly increasing productivity.

✔ Dual cutting heads for doubled productivity
✔ Large-format 4000 × 2500 mm working area
✔ Stable gantry structure for industrial precision
✔ Suitable for metal, stone, glass & composite cutting
✔ Ideal for high-volume manufacturing and cost reduction

We also provide customized dual-head configurations to meet different production requirements, helping manufacturers maximize efficiency and output.

Dual Head CNC Waterjet Cutting Machine Overview

The HD-G4025-D3X Dual Head Waterjet Cutting Machine is engineered for manufacturers seeking higher productivity without increasing floor space or operating cost.

Unlike traditional single-head systems, this model integrates two synchronized or independent cutting heads, enabling parallel machining, batch production, and flexible job allocation.

It is particularly suitable for industries where output volume, consistency, and cutting efficiency directly impact profitability.

Flexible Dual Head Configuration Options

■ Dual 3-Axis Cutting Heads (High-Volume Production Mode)

This configuration is optimized for flat materials and repetitive cutting tasks.

  • Simultaneous cutting of identical parts
  • Stable straight-line and contour processing
  • Fast cycle time for batch production
  • Low maintenance and easy operation

Best for: glass panels, ceramic tiles, mosaics, decorative sheets, and standard industrial parts

■ AC 5-Axis + AB 5-Axis Hybrid System (Advanced Precision Mode)

This premium configuration is designed for complex geometry and multi-angle cutting.

  • AC head: wide-angle bevel cutting up to ±75°
  • AB head: precision angle control up to ±10°
  • Supports 3D contours and sink/countertop fabrication
  • Reduces secondary grinding and polishing work

Best for: stone countertops, architectural stonework, sinks, and high-end custom fabrication

■ AC 5-Axis + 3-Axis Hybrid System (Balanced Productivity Mode)

A cost-efficient solution combining flexibility and speed.

  • 5-axis for complex shapes and bevels
  • 3-axis for fast straight-line cutting
  • Improved material utilization and workflow balance
  • Lower operating cost compared to full 5-axis systems

Best for: mixed manufacturing environments and multi-material workshops

Double-cutting-head-water-jet-cutting-machine-diagram

What Makes Dual Cutting Head Waterjet Different?

Unlike standard single-head waterjet machines, the HD-G4025-D3X introduces a multi-head production architecture:

  • Two cutting heads operate on the same table
  • Cutting tasks can be mirrored or independently assigned
  • CNC system synchronizes tool paths automatically
  • Material utilization is significantly improved

This transforms a traditional cutting machine into a production efficiency system rather than just a cutting tool.

Key Advantages of HD-G4025-D3X

Feature Industrial Benefit
Dual Cutting Heads Double cutting efficiency in optimized workflows
Independent CNC Control Flexible production scheduling
Large Gantry Structure Stable heavy-duty operation
High-Pressure Pump System Consistent cutting power for both heads
Intelligent Nesting System Maximized material utilization
Anti-Collision Protection Safe multi-head operation

Core System Architecture of HD-G4025-D3X Dual Head Waterjet Cutter

The HD-G4025-D3X dual-head CNC waterjet cutting machine integrates four industrial-grade subsystems designed to maximize productivity, ensure synchronized precision, and support high-volume manufacturing environments.

System Key Functions Technical Advantages Production Benefits
CNC Intelligent Control System Dual-head motion coordination, CNC programming, file processing DXF/DWG support, automatic nesting, synchronized toolpath control, breakpoint resume, real-time simulation ✔ Faster programming
✔ Higher nesting efficiency
✔ Reduced operator workload
High-Pressure Pump System Stable ultra-high-pressure water generation for dual cutting heads Up to 420 MPa pressure, constant flow stabilization, energy-efficient servo motor, 24/7 industrial operation ✔ Stable cutting force for both heads
✔ Supports thick & hard materials
✔ Lower downtime cost
Dual Cutting Head Assembly Independent or synchronized cutting operations Two independently controllable heads, adjustable spacing, auto height sensing, anti-collision protection system ✔ 2× productivity improvement
✔ Flexible single or dual-part cutting
✔ Optimized production scheduling
Abrasive Delivery System Continuous garnet feeding for uninterrupted cutting Dual-channel abrasive distribution, anti-clogging design, level detection alarm, automated feeding control ✔ Stable long-cycle production
✔ Reduced manual intervention
✔ Consistent cutting quality
Dual-5-axis-cutting-head-waterjet 3-axis water jet cutting machine CNC controller
waterjet-cutting-machine-energy-saving-and-efficient-pressurized-cabinet Abrasive-supply-system-for-3-axis-waterjet-cutting-machine
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HD-G4025-D3X Dual Cutting Head Gantry Abrasive Waterjet Cutter — Technical Specifications

Specification Details
Model HD-G4025-D3X
Machine Type Gantry Abrasive Waterjet
Work Area (X x Y) 4000 mm x 2500 mm (13′-2″ x 8′-3″)
Travel Range X-axis: 4000 mm (13′-2″)
Travel Range Y-axis: 2500 mm (8′-3″)
Travel Range Z-axis: 150 mm (5.9″)
Cutting Head Options Dual 3-axis cutting heads, 5-axis heads, or combination
Positioning Accuracy ±0.01 mm (±0.0004″)
Cutting Accuracy ±0.1 mm (±0.004″)
Repositioning Accuracy ±0.025 mm (±0.001″)
Operating Pressure 420 MPa (60,900 psi)
Motor Power 37 kW
Maximum Traverse Speed 340 in/min (8.64 m/min)
Machine Dimensions (L x W x H) 5000 x 3600 x 2100 mm (16′-5″ x 11′-10″ x 6′-11″)
Footprint (with pump & controller) 6200 x 3800 mm (20′-4″ x 12′-6″)
Machine Weight Approx. 5000 kg (11,023 lbs)
Power Supply 3-Phase, 380-480 VAC ±10%, 50-60 Hz
Compatible Materials Metals, stone, glass, ceramics, composites, and more
Ideal For Precision cutting, multi-head operations, complex geometry

Dual Cutting Head Waterjet Machines — Multiple Table Sizes Available

We offer a comprehensive lineup of dual cutting head waterjet machines designed to accommodate a wide range of material sizes and cutting applications. Whether you need to handle large sheets or smaller parts, our models deliver precision, reliability, and efficiency.

Model Cutting Area (mm) Cutting Area (inches)
HD-G4020-D3X 4000 x 2000 157.5″ x 78.7″
HD-G3020-D3X 3000 x 2000 118.1″ x 78.7″
HD-G3015-D3X 3000 x 1500 118.1″ x 59.1″
HD-G2015-D3X 2000 x 1500 78.7″ x 59.1″

Custom Solutions Tailored to Your Needs

In addition to our standard models, we specialize in custom waterjet cutting machine solutions engineered to meet your exact specifications. From table size adjustments to advanced multi-head configurations, our expert technicians work closely with you to deliver a system perfectly suited for your production requirements.

Contact us today to discuss your project and receive a personalized consultation.

What Materials Can a Dual Head Waterjet Cut

The HD-G4025-D3X is capable of cutting almost all industrial materials without heat deformation or material stress.

Metals

  • Stainless steel
  • Carbon steel
  • Aluminum
  • Copper
  • Titanium
  • Brass

Stone & Construction Materials

  • Granite
  • Marble
  • Quartz
  • Ceramic tiles
  • Porcelain

Glass & Composites

  • Laminated glass
  • Architectural glass
  • Carbon fiber
  • Fiberglass
  • Engineering plastics

👉 Cold cutting technology ensures no thermal damage or edge hardening.

Double-head-water-jet-application-solution

Waterjet Cutting Speed Reference for Different Materials

Waterjet cutting speed is influenced by material properties, thickness, operating pressure, abrasive flow rate, and nozzle condition. The following reference data is based on industrial production parameters under stable cutting conditions and is intended for engineering evaluation purposes.

📊 Cutting Speed Reference Table (mm/min)

Material Thickness 380 MPa 420 MPa 600 MPa
Glass 6 mm 1500–1600 2200–2300 2600–2700
Glass 10 mm 800–1000 1200–1300 1400–1500
Glass 20 mm 500–600 700–800 1000–1200
Glass 30 mm 300–400 500–550 600–700
Granite 20 mm 280–320 400–430 480–530
Granite 30 mm 180–210 260–290 320–380
Ceramic Tile 10 mm 1500–1600 1800–2000 2200–2400
Marble 10 mm 800–1000 1100–1400 1300–1800
Marble 20 mm 400–500 600–800 800–1000
Steel 4 mm 570–600 650–780 800–900
Stainless Steel 3 mm 520–580 760–880 950–1200
Stainless Steel 10 mm 155–170 230–260 280–320
Copper 3 mm 1100–1200 1600–1800 2200–2400
Titanium Alloy 5 mm 400–480 520–630 650–800
Aluminum 6 mm 1000–1100 1200–1400 1600–1800

Applications of Dual Head Waterjet Cutting Machine

The HD-G4025-D3X is widely used in high-demand industrial production:

  • Stone fabrication (countertops, slabs, architectural stone)
  • Glass processing (decorative panels, industrial glass)
  • Ceramic and tile manufacturing
  • Metal fabrication and sheet cutting
  • Composite materials (carbon fiber, fiberglass)
  • Automotive components and interior parts
  • Industrial batch production and OEM manufacturing
Waterjet-cutting-Marble-Tile-Floor-Pattern-Case Waterjet-Cutting-Composite-material-industrial-manufacturing-case
Waterjet-Cutting-Tile-Mosaic-Cutting-Case Glass-water-jet-cutting-case

Why Choose Dual Head Waterjet Technology?

Dual-head waterjet cutting is not just about doubling machines—it is about restructuring production efficiency.

Compared with single-head systems, the HD-G4025-D3X provides:

  • Up to 80–100% higher throughput in batch cutting
  • Lower cost per part
  • Reduced idle travel time
  • Better production planning flexibility

This makes it ideal for manufacturers scaling from small-batch production to industrial mass production.

Customization Options

We provide flexible configurations:

  • Cutting head combinations (3-axis / 5-axis / mixed)
  • Table size customization
  • Automation loading systems
  • Pump power upgrades
  • CNC software integration

FAQ

Q1: Can both heads cut different shapes?
Yes, each head can operate independently or synchronously.

Q2: Is dual-head cutting suitable for stone and metal?
Yes, it supports all abrasive waterjet materials.

Q3: Does dual-head affect cutting accuracy?
No, CNC synchronization ensures ±0.01 mm precision.

Q4: Can spacing between heads be adjusted?
Yes, head distance is fully adjustable.

Q5: Is maintenance more complex than single head?
No, modular design keeps maintenance simple.

Get a Quote for HD-G4025-D3X Dual Head Waterjet

Looking for a high-efficiency solution for large-scale cutting production?

The HD-G4025-D3X dual cutting head waterjet machine is designed to help manufacturers significantly increase output while maintaining precision and stability.

Contact us for technical consultation, configuration options, and pricing tailored to your production needs.

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