3-axis-waterjet-cutting-machine-manufacturer
3-axis-waterjet-cutting-machine-manufacturer

HD-G3020-3Axis Waterjet Cutting Machine

Leading Chinese manufacturer of 3-axis water jet cutting machines, offering competitive prices, superior quality, and versatile cutting solutions for various materials.

G3020 3-Axis Water Jet Cutting Machine Technical Details:

  • Cutting Head : 3-Axis (X, Y, Z),2D cutting head
  • Manual rotary holder for bevel cuts
  • Cutting Capability : Vertical cutting, 2D plane cutting
  • Working Range : 3000mm x 2000mm (10′ x 6′-6″)
  • Type:  Abrasive Waterjet Cutting Technology
  • Style:  Gantry Structure

Applications:

  •  Cuts almost all materials
  • Suitable for glass, metals (steel, aluminum, etc.), rubber, stone, ceramics, and more
  • Ideal for a wide range of industries

 

As one of China’s leading manufacturers of water jet cutting machines, we offer advanced CNC 3-axis water jet cutters designed for precision and efficiency. Browse our selection of models and contact us today for pricing on all types of machines to find the perfect solution for your cutting needs.

How Does the G3020 3-Axis Water Jet Cutting Machine Work?

The G3020 3-axis water jet cutting machine operates by using a high-pressure pump to produce an ultra-high-pressure stream of water. This water stream is directed through a cutting head, where it is mixed with abrasive particles (such as garnet) to create a high-speed abrasive water jet. The cutting head moves precisely along the X, Y, and Z axes, guided by a CNC (Computer Numerical Control) system.

The CNC system processes cutting path data, allowing it to control the movement and speed of the cutting head with great accuracy. This precision enables the machine to cut complex shapes and curves on various materials, achieving high-quality results. Whether cutting metal, stone, glass, or composites, the G3020 offers versatile and precise cutting capabilities for a wide range of applications.

3-axis-waterjet-cutting-machine-system

Main Components of a 3-Axis Water Jet Cutting Machine

The 3-axis water jet cutting machine consists of several key components that work together to deliver precise and efficient cutting. Here’s a breakdown of its main components:

1. High-Pressure Water Pump (Ultra-High-Pressure Water Jet Generator) : This serves as the power source for the water jet. The high-pressure pump uses a hydraulic motor to drive an intensifier, which pressurizes water up to 420 MPa (around 60,000 psi). This ultra-high-pressure water flow is essential for cutting through various materials.

2. Cutting Table : The cutting table is where the actual cutting operations take place. It provides a stable platform for positioning the workpieces. Equipped with rolling linear guides and ball screws, the table ensures high precision during cutting by serving as the machine’s transmission mechanism.

3. Cutting Head : The cutting head is the critical component responsible for performing the cutting task. It combines the high-pressure water flow with abrasive particles (such as garnet) to create a high-speed abrasive water jet, which is then sprayed onto the material for cutting.

4. CNC Control System : The CNC (Computer Numerical Control) system is responsible for managing the cutting process. It controls the movement path and cutting parameters of the water jet. By precisely coordinating the X, Y, and Z axes, the CNC system ensures accurate cutting along straight lines and complex curves, driven by control motors for precise three-axis linkage.

5. Abrasive Supply System : This system feeds abrasives to the cutting head. Abrasives like garnet are mixed with the high-pressure water to enhance its cutting power. The abrasive supply system handles processes like sand removal, delivery, metering, and mixing to provide a continuous and uniform flow of abrasive particles, ensuring efficient cutting performance.

These components work in unison to deliver high-precision cutting on a wide range of materials, making the 3-axis water jet cutting machine a versatile tool in various industries.

3-axis-waterjet-and-abrasive-jet-cutting-technology 3-axis water jet cutting machine CNC controller 3-axis-waterjet-cutting-machine-energy-saving-and-efficient-pressurized-cabinet Abrasive-supply-system-for-3-axis-waterjet-cutting-machine

3 Axis waterjet cutting head:

  1.  Nozzle Body: Houses the cutting components.
  2. High-Pressure Water Inlet: Entry point for high-pressure water.
  3. Orifice (Jewel): Converts high-pressure water into a fine jet.
  4. Mixing Chamber: Combines water with abrasive particles.
  5. Abrasive Inlet: Feeds abrasive into the mixing chamber.
  6. Abrasive Nozzle: Focuses the abrasive water jet for cutting.
  7. Cutting Head Bracket: Mounts the head to the machine.
  8. Height Sensor: Maintains optimal cutting distance.

This configuration ensures precise, high-quality cuts on various materials.

CNC Controller 

  • Industrial Computer: Equipped with a solid-state drive for fast, stable performance.
  • 19-Inch Display: Protected by a durable plexiglass panel.
  • CNC Software: Uses top-tier, industry-leading water jet control software.
  • Bus Servo Control System: Ensures stable operation with comprehensive after-sales support.
  • Pressure Output Display: Real-time pressure monitoring for easy operator oversight.
  • Overpressure Alarm: Built-in safety feature to prevent equipment damage.
  • Anti-Interference Design: Ensures reliable, uninterrupted operation.

These features enhance control, safety, and ease of use for efficient cutting performance.

High-pressure pump :

  1. High Output Pressure: Max pressure 450 MPa; continuous working pressure 360-380 MPa.
  2. Flow Rate: Maximum displacement of 5 L/min; water inlet pressure at 0.4 MPa.
  3. Main Motor: 37 kW with low power consumption (less than 22 kWh), saving 17-20 kWh per hour compared to competitors.
  4. Low Reversing Frequency: Reduces reversing by 3-4 times per minute, cutting 180-240 cycles per hour, extending part life.
  5. Easy Maintenance: Unique “external oil seal structure” allows quick replacement without disassembling the cylinder.
  6. Safety Features: Includes overpressure alarm, motor thermal overload protection, and oil level/temperature alarms for safe operation.

These enhancements ensure high efficiency, durability, and user-friendly maintenance.

Abrasive Tank:

  • High Capacity: 100 liters large tank for extended cutting sessions without frequent refills.
  • Automatic Feeding System: Ensures a continuous supply of abrasive to the cutting head.
  • Moisture Control: Built-in desiccant to keep abrasives dry and prevent clogging.
  • Level Sensor: Alerts when abrasive levels are low for uninterrupted operation.
  • Durable Construction: Made from corrosion-resistant materials for long-lasting performance.
  • Easy Maintenance: Quick-access design for hassle-free cleaning and refilling.
  • Anti-Clog Design: Optimized flow channels to prevent blockages and ensure consistent cutting quality.
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HD-G3020-3Axis Waterjet Cutting Machine Technical Data

Model HD-G3020-3X
Type Gantry Abrasive Waterjet
Work Envelope 3000mm x 2000mm (10′ x 6′-6″)
Travel X-axis 3000mm
Y-axis 2000mm
Z-axis 150mm
Cutting Angle Cut straight lines and curves vertically,
without any bevels
Cutting Head 3-Axis
Control accuracy ±0.01mm
Cutting accuracy ±0.1mm
Repositioning accuracy ±0.025mm
Work Pressure 420Mpa
Motor power 37kw
Machine Size
(L x W x H)
3900 x 3200 x 2100 mm
(12′ 10″ x 10′ 6″ x 6′ 11″)
Footprint
(with pump and controller)
5000  x 3300mm
(16′ 5″ x 10′ 10″)
weight 4600kg
Traverse speed 340 in/min (8.64 m/min)
Power supply 3-Phase, 380-480 VAC ±10%, 50-60 Hz
Materials that can be cut Listed here
Price Enquire for Price

We also offer a variety of 3-axis waterjet cutting machines with different table sizes, making it easy to cut both large and small materials, including:

HD-G4020-3axis       Cutting Area:4000 x 2000 mm (157.5″ x 78.7″)

HD-G3015-3axis       Cutting Area:3000 x 1500 mm (118.1″ x 59.1″)

HD-G2515-3axis       Cutting Area:2500 x 1500 mm (98.4″ x 59.1″)

HD-G2015-3axis      Cutting Area:2000 x 1500 mm (78.7″ x 59.1″)

We not only offer these standard models but also provide customized solutions to meet your specific needs. Reach out to our technicians today for more information.

3-axis-water-jet-cutting-solution

Unique Advantages of the 3-Axis Waterjet Cutting Machine

1.  Plane Cutting Capability : Powered by the X and Y axes, the 3-axis waterjet cutting machine can cut any curve on a flat surface with high speed and precision.

2. Adjustable Cutting Depth : By adjusting the Z-axis height, the three-axis waterjet cutting machine allows precise control of cutting depth to accommodate different materials and cutting needs.

3. Low Maintenance Costs : The maintenance costs for the three-axis waterjet cutting machine are relatively low. Regular maintenance tasks include replacing abrasives, cleaning nozzles, and checking guide rails and screws. Proper upkeep helps extend the machine’s lifespan and maintain cutting accuracy.

4. High Cutting Quality : The cut edges are flat and smooth, eliminating the need for secondary grinding, which saves time and reduces processing costs.

5. Easy Operation : The 3-axis waterjet cutting machine typically uses a CNC controller, supporting programmed cutting and automated operation. The operator simply inputs the cutting program and parameters, and the machine automatically completes the task.

3-axis-waterjet-cutting-material-solution

Waterjet Cutting Speed Comparison for Various Materials

Waterjet cutting speed depends on material properties (hardness, toughness), thickness, machine settings (pressure, flow rate, nozzle type), and cutting conditions (water quality, nozzle wear). Metals generally cut slower than with other tools but offer higher accuracy. Thin metals like aluminum, copper, or brass cut faster, while thick steel or aluminum reduces speed. For non-metals like stone or ceramics, speed depends on hardness and texture; harder or more brittle materials cut slower. Optimizing parameters based on material and task ensures the best results. Below is a reference chart based on our experience; actual speeds may vary.

Materials Thickness Cutting Speed at Various Pressure Levels (mm/min)
380Mpa 420Mpa 600Mpa
Glass 6 mm 1500-1600 2200-2300 2600-2700
10 mm 800-1000 1200-1300 1400-1500
20mm 500-600 700-800 1000-1200
30mm 300-400 500-550 600-700
Granite 20mm 280-320 400-430 480-530
30mm 180-210 260-290 320-380
Ceramic tiles 10mm 1500-1600 1800-2000 2200-2400
Marble 10mm 800-1000 1100-1400 1300-1800
20mm 400-500 600-800 800-1000
30mm 300-400 450-500 500-600
Steel 4mm 570-600 650-780 800-900
10mm 180-210 260-350 320-340
20mm 70-80 90-120 110-160
30mm 20-25 30-40 45-60
Stainless steel 1 mm 1100-1300 1600-1900 2000-2300
3 mm 520-580 760-880 950-1200
6 mm 260-280 370-460 440-520
10mm 155-170 230-260 280-320
16mm 90-105 130-145 160-170
20mm 75-85 100-110 120-140
30mm 40-50 70-80 85-90
Copper 3 mm 1100-1200 1600-1800 2200-2400
5 mm 500-650 700-900 1100-1200
20mm 100-120 180-200 230-280
Titanium alloy 5mm 400-480 520-630 650-800
10mm 200-220 240-260 300-380
20mm 100-150 200-280 320-400
Aluminum 6mm 1000-1100 1200-1400 1600-1800
20mm 240-300 350-420 480-560
3-axis-water-jet-cutting-aluminum-case 3-axis-waterjet-cutting-glass-case 3-axis-water-jet-cutting-tile-case 3-axis-water-jet-cutting-metal-case

Applications of 3-Axis Waterjet Cutting Machines

3-axis waterjet cutting machines are widely used across various industries due to their precision, efficiency, and ability to cut a wide range of materials. Below is a detailed overview of their applications:

1. Aerospace Industry

In the aerospace sector, the strength and lightweight properties of composite materials make waterjet cutting an essential tool. 3-axis waterjet cutting machines can handle complex geometries while ensuring part accuracy and quality, meeting the strict precision requirements of the aerospace industry. For example, in the production of aircraft fuselage components and spacecraft shells, these machines provide high-precision results without compromising material properties.

2. Wind Energy Industry

Wind turbine blades are a prime example of composite material usage. 3-axis waterjet cutting machines not only improve cutting efficiency in blade manufacturing but also ensure the geometric accuracy of the blades, enhancing wind turbine performance and extending their service life. The cold-cutting nature of waterjet technology prevents thermal damage, preserving the integrity and performance of the blade materials.

3. Electronics Manufacturing

In the production of electronic devices like smartphones and laptops, 3-axis waterjet cutting plays a crucial role. Smartphone manufacturers use this technology to improve the precision of aluminum frames, antennas, and other delicate components, boosting production efficiency and minimizing scrap. Laptop shells and internal parts require precise cutting, and 3-axis waterjet cutting effectively processes aluminum, plastics, and composites, making devices lighter while maintaining their durability.

4. Automotive Manufacturing

Automobile production involves a variety of materials, such as metal sheets, composites, and interior components, all requiring cutting equipment that can handle complex shapes and diverse materials. 3-axis waterjet cutting machines excel at processing metal sheets, quickly cutting through steel and aluminum without generating heat-affected zones, thus preserving the original properties of the material. These machines can also cut composite materials and soft interior parts, avoiding thermal damage and ensuring smooth, clean edges.

5. Glass Processing and Architectural Decoration

3-axis waterjet cutting machines are widely used in glass processing, enabling precise cutting of inner holes and various intricate shapes. This makes them ideal for applications such as bathroom partition doors, countertops, mirrors, and more, as they produce smooth edges without chipping. Their versatility also extends to architectural projects, including glass curtain walls and partitions. Additionally, these machines can cut through materials like marble, granite, and engineered stone, making them highly suitable for architectural decoration and sculpting.

6. Other Industries

Beyond the applications mentioned above, 3-axis waterjet cutting machines also play a significant role in food processing, semiconductor manufacturing, and other industries. In food processing, they efficiently and hygienically cut meats, vegetables, and other foods while minimizing waste. In semiconductor manufacturing, waterjet cutting is used to cut complex shapes on semiconductor wafers, reducing material waste through precise control of the cutting path.

Conclusion

In summary, three-axis waterjet cutting machines are widely utilized across many industries due to their precision, efficiency, and versatility with different materials. As technology continues to evolve and applications expand, these machines will remain a vital tool in the future.

Competitive Pricing on 3-Axis Water Jet Cutting Machines!

Discover top-tier performance at an incredible price with our 3-axis water jet cutting machines. Precision, reliability, and value—contact us today!

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